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Concrete plant batching controllers usually control the "open time" of the gate in steps of 1/10 to 1/100 second. Since it takes 1/10 to 2/10 second to start the gate moving, and it can be full open in 3/10 second, a setting of 2/10 may drop no material while a setting of 3/10 can drop 50lb/20kg.

A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form concrete. Some of these inputs include water, air, admixtures, sand, aggregate (rocks, gravel, etc.), fly ash, silica fume, slag, and cement.

Insofar as optimal scale may take place at different dimensions: product (batch size), plant (total plant output), and firm (total firm production), and that each one could be affected differently by technology, the discussion will be done separately for each of these levels.

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Y. Fumero, G. Corsano, J.M. MontagnaPlanning and scheduling of multistage multiproduct batch plants operating under production campaigns Annals of Operations Research, 199 (1) (2012), pp. 249-268, 10.1007/s10479-011-0954-8